CC800®/9 JET |
CC800®/9 JET: compact design, full performance
Top-quality and economy also at low tool throughputs
The CC800® family of coating systems has grown: through the youngest and smallest addition, the CC800®/9 JET, CemeCon is completing its offerings of smaller systems thereby permitting also small to medium-sized vendors to economically enter into the area of in-house coating. And when the capacity needs to be expanded, the coating system simply grows by demand.
In-house coating offers numerous benefits: what otherwise is done externally, is now run door-to-door with one’s own production facility. In this way work processes can be optimised and the response times with respect to market requirements can be drastically reduced. Moreover, through one’s own coating system CC800®/9 JET, the entire coating competence is at the fingertip, so to speak. This offers to the manufacturer the possibility of creating his own unique products thereby decisively setting him apart from the competitors. He himself defines and designs his entire product himself – because only through first-class coating qualities is it today at all possible to manufacture com-petitive tools at the highest level.
Entry made simple
To anyone putting his money on Cem-eCon technology around the CC800®/9 JET coating system, CemeCon presents a cost-effective solution which is al-ready economic at low tool through-puts. Through this system a complete production line can be integrated within one’s own company: coating, cleaning, blasting and preparation techniques, cooling as well as batching materials and handling systems are all included. Such a production facility is very easy to plan and commission. For this, CemeCon has committed and experienced staff, who will at all times assist the customer from the first drafts through installation and commissioning up to production start-up. Moreover, all systems from CC800® family are, by design, easy and conveniently to operate.
The new CC800®/9 JET is the ideal entry-level coating system and is particularly well-suited for lower coating throughputs. Already at low through-puts, the JET is, just like all other systems of the CC800®/9 line, already extremely economic. It offers the high-est quality since it already integrates the latest engineering developments. That CemeCon is on the right track is demonstrated by numerous successfully installed systems and the positive remarks received from satisfied CemeCon partners.
Increased performanceon all levels
Is such a “downsized” system at all in a position to deliver full performance? Already through the entry-level system CC800®/9 JET the tool manufacturer has made a decision regarding the entire performance scope of the “large CC800® brothers”: the small, modular coating system delivers precisely the same extremely smooth, highly adhesive and drop-let-free sputtered coatings as they are typical for CemeCon.
And these ensure the decisive lead over the competition: already when selecting and combining the coating materials, al-most all options are open thanks to the sputtering technology used. On one and the same system it is possible to pro-duce all possible coating materials like SuperTiN, TINALOX®, HYPERLOX®, HSN² and super nitrides.
Through these high-performance coat-ings, previously unheard of applications can become reality. They excel, among other things, through an extreme degree of wear resistance, improved oxidation resistance as well as high hardness and warm hardness. Through the immaculate surfaces of the low friction coatings, significant increases in performance can be attained in connection with all machining operations: thus it is, possible to operate the tools at higher cutting speeds, and also a rapid chip removal is ensured during drilling operations, for example. Here the coating is almost free of residual stresses and adhere perfectly on the respective substrates and geometries.
Such excellent properties result in an increased productivity through a significantly longer tool service life, respectively shorter down-times while at the same time offering an improved machining characteristic and an optimum surface quality – an edge over the competition, through which the market can be impressed.
Highest quality standards
Already the basic JET systems are capable of coating up to 900 drills, respectively 2,450 indexable inserts within the shortest period of time. Throughputs, with which many vendors can produce economically for quite a while. And when coating complexity increases, then CemeCon has the matching solutions. All CemeCon coating systems are based on the same system design (CC800®/9) and identi-cal process engineering. In this manner CemeCon attains, using the JET system, the production of the same coatings of the same high quality as for the “large systems” whereby the aspect of economy remains the same – a significant benefit especially should the user want to change later on to a different CemeCon system. He may simply transfers his well proven coatings to the new system without having to change production. And in doing so, the menu guided user interface of the systems will always remain as simple as can be.
Coating competence
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